We have been advised that the builders work and bell installation will commence on Monday 21st May
Visit to Bell Foundry, Loughborough (click on images to enlarge)
Thursday 16th February 2012 saw a group of about 30 people
from the Orpington area travel to the Taylor’s Bell Foundry
in Loughborough to witness the casting of a new bell to
complete the new peal of bells shortly to be installed in
the tower at St Giles, Farnborough.
Some of these people, including an encouraging number of
youngsters, are learning to ring on the bells at St Martin’s
Chelsfield while others that descended on Loughborough are
members of the St Giles congregation. In addition, some
Chelsfield ringers and friends also attended. The casting
date had been deliberately agreed with the foundry to
coincide with half term week so that school-aged children,
who make up a good percentage of the learners, could attend.
The
foundry buildings
Inside
the musem
The bell foundry is a working factory and so there were
strict rules to adhere to such as no open-toed shoes and a
list of attendees had to be given in to Mary Barrass of
Taylor’s on arrival. Mary is an experienced ringer and has
rung on almost all the peals of bells worldwide – close to
6,000 – so we were in good hands!
It was lunch time when we all checked in at the foundry
entrance which houses the foundry shop and forms the meeting
point for the start of the museum tour. We were fortunate
and delighted to learn that our guide for the afternoon was
Rev David Cawley, who has a long association with Taylor’s
and is currently responsible for a parish in Margate. David
has visited the tower at St Giles and been very helpful with
advice and encouragement in getting the St Giles bell
project running. He has extensive experience with bell
installation works, particularly with light bells and has
been a Diocesan Advisor and is an Honorary Life Member of
the Kent County Association of Change Ringers. In fact,
David is so keen on all things associated with bells that he
undertook to act as our guide during a period of leave from
his Kent parish!
While the furnace was heating up the bell metal for our
bell, we had the benefit of David’s knowledge and he showed
us a range of bells in the Taylor’s museum from different
eras and we could see how, over the centuries, the bells
have changed in shape and sound.
More modern bells are tuned
in a highly sophisticated way compared to their predecessors
that were frequently cast in a field adjoining the church
and then roughly tuned by having chunks chipped off them
with a hammer and chisel!
After spending some time in the museum we then went on a
tour of the foundry where we saw various bells some of which
were awaiting installation or looking for a new home after
being removed from a tower as part of a bell project. One
such example was the old tenor bell from St Michael’s,
Cornhill which became redundant when a new peal of 12 bells
was installed in 2011. The old tenor - the heaviest bell -
weighed in at a massive 2 tons and 2 hundredweights!
We then moved on to the
tuning workshop where we saw and heard our five bells which
have already been cast and are awaiting the final bell of
the ring of six being cast that afternoon. Also there was
the 9cwt bell removed from the tower of St Giles on, 2nd
January, and taken for a service at Taylor’s before being
returned with the new peal of six bells.
It was explained to us that to cast a bell there is an inner
and outer mould and molten bell metal is poured in the gap
and that any inscriptions have to be produced back to front
so that they read correctly on the finished bell. The
inscription has to be type set very carefully as misprints
aren’t easy to rectify! We were shown an example of an
historic error ‘LOVE DOG’ ! We hope the inscription for our
bell was double checked so no such error arises!
For most, the highlight of the trip was still to come. We
were informed that the bell metal in the furnace was up to
the required temperature and ready for pouring into the
mould. We were directed to a viewing gallery where we could
see the last minute checks to the liquid bell metal and then
the overhead gantry transported the container across the
foundry to the pit where our bell mould was waiting. The
metal was poured and then stirred to ensure that any air
bubbles are removed as these could give rise to a flaw in
the casting.
Once all the hot work was finished we were allowed down on
to the foundry floor to see the mould at close quarters. It
will need several days to cool down before the mould can be
removed and the bell can then be tuned the following week.
After this we returned to the foundry shop and made a few
purchases before going on our way. To round the day off,
the ringers among us drove to Clifton, a southern suburb of
Nottingham, to ring on the three peals of bells there; one
ring of six bells and two rings of eight. Two of these are
light and not dissimilar to those going in at St Giles and
interestingly these two rings of bells were at churches in
Farnborough Road! Once ringers had adjusted to the lighter
bells they acquitted themselves very well and the younger
and smaller ringers were particularly able to shine as the
bells were not physically demanding.
After that we all went on our separate
ways tired but very happy with the day’s events and eagerly
awaiting the installation of our new ring of bells.